HDPE Butt Fusion Welding Reducer

• Customization: Available
• After-sales Service: 1year
• Connection: Welding
• Specification: 20-800
• Trademark: SUNPLAST OR OEM
• Origin: China
• HS Code: 3917400000
• Production Capacity: 8000ton/Year

Product Description

HDPE reducer is commonly used for the connection of two different diameter pipelines, by reduce the pipe size from a larger to a smaller bore (inner diameter). Alternatively, reducer may refer to any fitting which causes a change in pipe diameter. This change may be intended to meet hydraulic flow requirements of the system or adapt to existing piping of a different size. The length of the reduction is usually equal to the average of the larger and smaller pipe diameters.
 
SUNPLAST can offer HDPE butt fusion reducer in diameters ranging from 50mm to 800mm in SDR11 & SDR17. The HDPE pipe reducer is made of virgin PE100 material, and can fully comply to ISO4427-3,EN12201-3, AS/NZS 4129, EN1555, EN ISO15494 standard.
 
All HDPE reducer fittings are all injection molded, and suitable for butt fusion. SUNPLAST keeps mass stock in demand for regular sizes, and customers' urgent demand can be satisfied.
 
More brief details as below:

Product	HDPE butt fusion reducer, HDPE reducer, pe reducer, HDPE pipe reducer, poly pipe reducer, HDPE concentric reducer, reducer HDPE pipe
Specification	DN50~DN800mm
SDR/pressure ratings	DN50~DN400mm in both SDR11 & SDR17 DN450~DN800mm in SDR17
Material	Virgin PE100 material
Manufacturing Process	Injection molded
Color	Regular stock in black, blue/yellow available if quantity is big
Manufacturing Standard	ISO4427-3,EN12201-3, AS/NZS 4129, EN1555, EN ISO15494
Samples available	Yes, samples are available, but charged.
Packing method	DN50~DN280mm in cartons, DN315~DN800mm be wrapped by PP bags
MOQ	Negotiable
Customized Logo available (OEM Service)	For small quantity of order, customer logo can be marked on the fittings by laser marking or sticker. For big quantity of order, customer logo can be embossed on the fittings.
Production lead time	Mass stock available for regular sizes About 10 days for a 20ft container, 20 days for a 40ft container
Warranty time	10 years for normal use
Payment term	T/T, L/C, DP, Western Union, or negotiable
FOB loading port	Ningbo/Shanghai China
Place of origin	Ningbo, China

 
 
Product Specifications
HDPE Pipe Reducer (Butt Fusion): available from DN50×20mm ~DN800×710mm
Pressure: SDR11-PN16 & SDR17-PN10
Material: 100% virgin PE100 material
Color: black color or blue color.
 
 

ΦD1×ΦD2	A	B	L	SDR17	SDR11
50×20	70	48	135	×	√
50×25	70	48	135	×	√
50×32	70	55	135	×	√
50×40	70	54	135	×	√
63×20	67	56	135	×	√
63×25	67	58	135	×	√
63×32	67	54	135	×	√
63×40	67	56	135	×	√
63×50	67	58	135	×	√
75×32	76	55	146	×	√
75×40	76	56	146	×	√
75×50	76	56	146	×	√
75×63	76	55	146	×	√
90×32	88	62	176	√	√
90×40	88	60	176	√	√
90×50	88	62	176	√	√
90×63	88	70	176	√	√
90×75	88	74	176	√	√
110×40	98	73	200	√	√
110×50	98	74	200	√	√
110×63	98	67	200	√	√
110×75	98	76	200	√	√
110×90	98	77	200	√	√
125×63	104	73	203	√	√
125×75	104	80	203	√	√
125×90	104	78	203	√	√
125×110	104	84	203	√	√
140×110	99	90	207	√	√
160×50	110	73	220	√	√
160×63	110	80	220	√	√
160×75	110	75	220	√	√
160×90	110	78	220	√	√
160×110	110	78	220	√	√
160×125	110	82	220	√	√
160×140	110	88	220	√	√
180×110	113	100	240	√	√
180×160	113	100	240	√	√
200×63	129	76	267	√	√
200×75	129	97	267	√	√
200×90	129	92	267	√	√
200×110	129	93	267	√	√
200×125	129	94	267	√	√
200×160	129	108	267	√	√
200×180	129	120	267	√	√
225×110	138	110	290	√	√
225×125	138	120	286	√	√
225×160	138	122	290	√	√
225×200	138	120	290	√	√
250×90	123	110	280	√	√
250×110	125	110	285	√	√
250×125	123	112	290	√	√
250×160	123	122	290	√	√
250×180	123	122	290	√	√
250×200	123	120	280	√	√
250×225	123	120	280	√	√
280×110	110	85	253	√	√
280×160	110	85	250	√	√
280×180	110	85	250	√	√
280×200	110	85	250	√	√
280×225	110	85	250	√	√
280×250	110	85	250	√	√
315×90	118	90	255	√	√
315×110	118	92	255	√	√
315×160	116	92	255	√	√
315×180	116	94	255	√	√
315×200	116	94	255	√	√
315×225	116	95	255	√	√
315×250	116	95	255	√	√
315×280	116	98	255	√	√
355×250	115	110	285	√	√
355×280	115	110	285	√	√
355×315	115	110	285	√	√
400×200	110	110	285	√	√
400×250	110	110	285	√	√
400×315	110	110	285	√	√
400×355	110	110	285	√	√
450×200	110	100	255	√	×
450×250	110	100	255	√	×
450×315	110	110	265	√	×
450×355	110	110	265	√	×
450×400	110	110	265	√	×
500×315	100	100	250	√	×
500×400	100	100	250	√	×
500×450	100	100	250	√	×
560×315	100	100	250	√	×
560×400	100	100	250	√	×
560×450	100	100	250	√	×
560×500	100	100	250	√	×
630×315	100	100	250	√	×
630×400	100	100	250	√	×
630×450	100	100	250	√	×
630×500	100	100	250	√	×
630×560	100	100	250	√	×
710×400	100	100	250	√	×
710×450	100	100	250	√	×
710×500	100	100	250	√	×
710×560	100	100	250	√	×
710×630	100	100	250	√	×
800×400	100	100	250	√	×
800×450	100	100	250	√	×
800×500	100	100	250	√	×
800×560	100	100	250	√	×
800×630	100	100	250	√	×
800×710	100	100	250	√	×

(Noted: the technical data is just for reference, some data may change, if you need exact data, then please contact us directly)



HDPE Fittings SUNPLAST Can Offer
SUNPLAST is a professional manufacturer of HDPE fittings over 20 years in China, and here in SUNPLAST, all customers can find the best solution of fittings for their pipeline systems.

SUNPLAST HDPE butt fusion fittings can be supplied in a diameter ranging from dn50 to dn800mm in both SDR11 & SDR17, with regular types: HDPE end caps, HDPE reducer, HDPE 90 degree elbow, HDPE 45 degree elbow, HDPE 22.5 degree elbow, HDPE equal tee, HDPE reducing tee, HDPE flange adaptor, G.I. backing rings.,etc


Advantages Of HDPE fittings
The reason why HDPE pipe has become the most common solution for water plumbing, a reliable HDPE fittings play a important role, as there are many advantages as below:
* The HDPE fittings, including HDPE butt fusion fittings & HDPE electrofusion fittings, are thermal plastic fittings. The pipeline & fittings can be welded together in a heat-fusion technology by using a special welding machine, which creates a fusion joint that is leak-free and as strong as the pipe.
* Can provide variety of choice. The HDPE fittings include different type of fittings for pipeline, such as HDPE butt fusion fittings, HDPE electrofusion fittings, HDPE compression fittings, Mechanical fittings..etc. People can take the best choice based on their budget, construction environment.
* Safety of potable water: HDPE fittings are made of PE100 material, which is hygienic and suitable for portable water transportation.
* Resistance to corrosion, tuberculation, deposits: HDPE fittings are free to corrosive mediums.
* Freeze-break resistance: HDPE fittings can support working environment at extreme low temperature, no break.
* 50 years' lifetime design: HDPE fittings are designed for 50 years use for regular use.
* Recyclable, eco-friendly material: HDPE material is recyclable, and friendly to economic.
 
 
Technical Parameter
The HDPE butt fusion fittings are manufactured into ISO4427-3 standard, and all our HDPE fittings are tested as per the standard, with technical parameter as below:

Characteristic	Requirement	Test parameters	Test method
Melt mass-flow rate (MFR)	Change of MFR by processing ± 20 %	Load=5KGS Test temperature=190ºC Test period=10min.	ISO 1133:2005
Oxidation induction time	≥ 20 min	Test temperature=210ºC Test Piece=3	ISO 11357-6
Hydrostatic strength at 20 °C	No failure of any test piece during test period	Test temperature=20ºC Test period=100 hours. Circumferential(hoop) stress=12.4Mpa	ISO 1167
Hydrostatic strength at 80 °C	No failure of any test piece during test period	Test temperature=80ºC Test period=165 hours. Circumferential(hoop) stress=5.4Mpa	ISO 1167
Tensile strength for butt fusion fittings and spigotted fittings	Test to failure: Ductile - Pass Brittle - Fail	Test temperature=23ºC	ISO 13953

Raw Material
Raw material with excellent performance is the most import element to manufacture the topping quality fittings. To guarantee the superior quality of our HDPE fittings, SUNPLAST only adopts TOP QUALITY PE100 material from worldwide reputed factories that are approved by PE100+ association.The PE100 materials we regular use are: HE3490-LS from Borealis, P6006 from Sabic & YGH041T from Sinopec.
Those PE100 materials are certified as the top raw material by the professional in this vocation. The preferable performance of those materials and their stability establish the high quality station of SUNPLAST HDPE fittings products at all the while.
Manufacturing Facilities
SUNPLAST is a ISO9001 certificated manufacturing factory. As a premier manufacturer of HDPE fittings, the factory has introduced advanced production injection machines and test equipment. All product strictly in compliance with national standards and international standards.

Till now, there is over 10 sets of injection machines in SUNPLAST workshop, available to manufacture HDPE fittings till 800mm, and annual production capacity reaches 5,000 tons.
Quality Certificate
SUNPLAST always sticks to the managing guideline of "manufacturing excellence", and commits to provide our customers the HDPE fittings on best quality. All fittings meet the highest quality requirements as stipulated in ISO9001, ISO14000:14001 guidelines and our stringent quality control system.
 
All HDPE fittings have passed the National Chemical Building Materials Test Center tests, and all performance are in line with ISO4427-3/EN12201-3 standard, as well EN1555 standards. At the same time, the fittings are also approved by ISO4427 certificate, CE certificate for EN12201.,etc

Packing & Shipment
SUNPLAST is a premier manufacturer of HDPE pipe fittings in China, and our products have been exporting to more than 40 countries all over the world.
 
SUNPLAST commits to provide the best quality HDPE pipe fittings to all customers in worldwide, and we look forward to becoming your reliable partner for HDPE pipe fittings.
FAQS
* Which SDR of HDPE fittings shall we use for the HDPE pipe in SDR13.6-PN12.5? Can we use the SDR17 fittings for our SDR13.6 pipe?
A: To guarantee the safety of piping system, the HDPE fittings shall be equal to or higher pressure rating than pipeline. So for HDPE pipe in SDR13.6, you shall take the fittings in SDR13.6 or SDR11. The fittings in SDR17 is not suitable for SDR13.6 pipeline.

* What kind of HDPE pipe fittings can SUNPLAST provide?
A: SUNPLAST is a integrated manufacturer & provider of HDPE fittings in China. We currently can provide three kind of fittings:
HDPE butt fusion fittings: available in a diameter ranging from 50mm to 800mm in SDR17 & SDR11
HDPE electrofusion fittings: available in sizes of 20mm to 630mm in SDR11 & SDR17
HDPE compression fittings: for small diameter 20mm to 110mm in PN16

* Can SUNPLAST provide HDPE fittings in PE80 material?
A: Yes, PE80 fittings are also possible to us.

* Can HDPE fittings made by PE100 material weld with pipes in PE80?
A: yes, they can be welded together. But, to achieve the best welding results, we recommend to weld PE80 pipes with PE80 fittings.

* Is HDPE end cap & HDPE pipe end the same thing?
A: yes, they are referring to the same products.

* Can HDPE fittings connect to PVC pipe? Or can HDPE fittings connect to PPR pipe?
A: For thermal plastic fittings, they can be connect to the pipes with same material grade only. So, for HDPE fittings, they can be connected to HDPE pipe only, but can't connect to PVC pipe or PPR pipe.

* How can we connect HDPE pipes to PVC pipes?
A: Since HDPE pipe & PVC pipe are made of different material grade, they are unable to connect together by "heat-fusion".

The possible way to connect them together is by flanged connection. To use HDPE flange adaptor & HDPE backup flanges to make it possible to connect to PVC flanges.

* Is SUNPLAST HDPE fittings UV resistant?
A: Yes, HDPE fittings are UV resistant and UV stable and will not structurally degrade from UV light. After a lengthy period of direct UV light contact, the external surface of the fittings change visually to a slightly waxy look, but this does not affect the performance and is removed by a rotary pipe scraper prior to electrofusion welding.

* What's the warranty can SUNPLAST provide?
A: All our HDPE fittings are made of virgin PE100 material, and are designed for 50 years lifetime. SUNPLAST will provide a warranty time in quality of 10 years for regular use.


Contact Us
If you have any requirements on HDPE fittings, or any question on our fittings, please contact us freely. SUNPLAST has well trained staff who are available to address your needs and provide technical support to all sectors when needed.