HDPE Electrofusion Coupler

• Customization: Available
• After-sales Service: 1 Years
• Warranty: 1 Years
• Model NO.: DN25~DN630mm
• Material: HDPE
• Connection: Socket
• Transport Package: PP Bags and Cartons
• Specification: 20-1000
• Trademark: SUNPLAST OR OEM
• Origin: China
• HS Code: 3917400000
• Production Capacity: 8000ton/Year

Product Description

 
Electrofusion welding is the most common welding technique for joining HDPE pipes. Electrofusion fittings with implanted metal coils is placed around two ends of pipes to be joined, and current is passed through the coils. Resistive heating of the coils melts small amounts of the pipe and fitting, and upon solidification, a joint is formed.
 
SUNPLAST HDPE electrofusion fittings provide simple method of joining HDPE pipes in circumstances where butt fusion is not practicable, and they are commonly used for the construction and repair of water plumbing & gas distribution pipeline.
 
About HDPE electrofusion Coupler
HDPE electrofusion coupler, also called HDPE electrofusion coupling, is the most common & regular fittings that are used to join two lengths of poly pipe in a straight line, and it can also be used to join a long spigot fittings to a piece of pipe.
 
Made by 100% PE100 material, SUNPLAST HDPE electrofusion coupler can come with a size range from dn20~dn630mm. The diameter dn25mm to dn315mm can be in SDR11-PN16 bars, while the diameter dn355 to dn630mm in both SDR17-PN10 & SDR11-PN16.
 
The electrofusion coupling fittings are injection molded in one time, and conform to ISO4427-3,EN12201-3, AS/NZS 4129, EN1555, EN ISO15494 standard.
 
SUNPLAST keeps mass stock in demand for regular sizes, and customers' urgent demand & prompt shipment request can be satisfied.
 
More brief details as below:

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Specification	DN25~DN630mm
SDR/pressure ratings	DN25-DN315mm in SDR11-PN16 DN355-DN630mm in SDR17-PN10 & SDR11-PN16
Material	Virgin PE100 material
Manufacturing Process	Injection molded
Color	Regular stock in black, blue/yellow available if quantity is big
Manufacturing Standard	ISO4427-3,EN12201-3, AS/NZS 4129, EN1555, EN ISO15494
Samples available	Yes, samples are available, but charged.
Packing method	Cartons
MOQ	Negotiable
Customized Logo available (OEM Service)	For small quantity of order, customer logo can be marked on the fittings by laser marking or sticker. For big quantity of order, customer logo can be embossed on the fittings.
Production lead time	Mass stock available for regular sizes About 10 days for a 20ft container, 20 days for a 40ft container
Warranty time	10 years for normal use
Payment term	T/T, L/C, DP, Western Union, or negotiable
FOB loading port	Ningbo/Shanghai China
Place of origin	Ningbo, China

 
 
Product Specifications
HDPE Electrofusion Coupler/Coupling: available from DN25 ~DN630mm
Pressure: SDR11-PN16 & SDR17-PN10
Material: 100% virgin PE100 material
Color: black color or blue color.
 
 

ΦD	L	A	Φd	SDR17	SDR11
25	95	45	4.0/4.7	×	√
32	95	45	4.0/4.7	×	√
40	100	48	4.0/4.7	×	√
50	110	53	4.0/4.7	×	√
63	120	58	4.0/4.7	×	√
75	129	62	4.0/4.7	×	√
90	139	67	4.0/4.7	×	√
110	148	72	4.0/4.7	×	√
125	159	77	4.0/4.7	×	√
140	163	79	4.0/4.7	×	√
160	178	87	4.0/4.7	×	√
180	187	91	4.0/4.7	×	√
200	197	96	4.0/4.7	×	√
225	201	98	4.0/4.7	×	√
250	215	105	4.0/4.7	×	√
280	224	112	4.0/4.7	×	√
315	236	116	4.0/4.7	×	√
355	275	132	4.0/4.7	√	√
400	300	142	4.0/4.7	√	√
500	322	159	4.0/4.7	√	√
630	378	185	4.0/4.7	√	√

(Noted: the technical data is just for reference, some data may change, if you need exact data, then please contact us directly)

HDPE Electrofusion Fittings SUNPLAST Can Offer
As a integrated & experienced manufacturer & provider in China, SUNPLAST can supply HDPE electrofusion fittings in a diameter sizing from dn20mm to dn630mm. SUNPLAST HDPE electrofusion fittings include: HDPE electrofusion coupler, HDPE electrofusion reducer, HDPE electrofusion tee, HDPE electrofusion elbow 90 degree, HDPE electrofusion elbow 45 degree, HDPE electrofusion flange, HDPE electrofusion saddles.,etc
 
Here in SUNPLAST, all customers can find the best solution of fittings for their pipeline systems.
 

 
Advantages Of HDPE Electrofusion fittings
As a unique memeber of HDPE fittings, electrofusion fittings has all advantages that HDPE fittings have, such as: hygiene, reliability, long-lifetime design, corrosion resistance.,etc.
 
By comparison of the other HDPE fittings, HDPE electrofusion fittings repute more benefits:
* A simpler installation process:electrofusion process is much simpler, and electrofusion machine is much smaller size & lighter weight, this allow the electrofusion fittings can be easily joined to HDPE pipes in circumstances where butt fusion is not practicable.
* lower installation costs & labor costs: electrofusion process is much simpler, and easily operation. This greatly reduce the installation costs & laber costs.
* More reliable joints: The consistency of the electrofusion welding process in creating stronger joints, which is more reliable. Due to more reliable joints, HDPE electrofusion fittings are very popular used in building & repairing gas distribution pipeline.
* Easy for repairing: HDPE electrofusion fittings support secondary welding when some joints leak, and HDPE electrofusion repair saddle can also easily repair the leaking of pipeline.
 
 
Technical Parameter
The HDPE electrofusion fittings are manufactured into ISO4427-3 standard (ISO4437-3 for gas), with technical parameters as below:

Characteristic	Requirement	Test parameters	Test method
Melt mass-flow rate (MFR)	Change of MFR by processing ± 20 %	Load=5KGS Test temperature=190ºC Test period=10min.	ISO 1133:2005
Oxidation induction time	≥ 20 min	Test temperature=210ºC Test Piece=3	ISO 11357-6
Hydrostatic strength at 20 °C	No failure of any test piece during test period	Test temperature=20ºC Test period=100 hours. Circumferential(hoop) stress=12.4Mpa	ISO 1167
Hydrostatic strength at 80 °C	No failure of any test piece during test period	Test temperature=80ºC Test period=165 hours. Circumferential(hoop) stress=5.4Mpa	ISO 1167
Cohesive resistance for electrofusion socket fittings & electrofusion saddle fittings	Length of initiation rupture ≤ L2/3 in brittle failure	Test temperature=23ºC	ISO 13954/ISO13955

Raw Material
Raw material with excellent performance is the most import element to manufacture the topping quality fittings. To guarantee the superior quality of our HDPE fittings, SUNPLAST only adopts TOP QUALITY PE100 material from worldwide reputed factories that are approved by PE100+ association.The PE100 materials we regular use are: HE3490-LS from Borealis, P6006 from Sabic & YGH041T from Sinopec.
Those PE100 materials are certified as the top raw material by the professional in this vocation. The preferable performance of those materials and their stability establish the high quality station of SUNPLAST HDPE fittings products at all the while.
Manufacturing Facilities
SUNPLAST is a ISO9001 certificated manufacturing factory. As a premier manufacturer of HDPE fittings, the factory has introduced advanced production injection machines and test equipment. All product strictly in compliance with national standards and international standards.

Till now, there is over 10 sets of injection machines in SUNPLAST workshop, available to manufacture HDPE fittings till 800mm, and annual production capacity reaches 5,000 tons.

 

Quality Certificate
SUNPLAST always sticks to the managing guideline of "manufacturing excellence", and commits to provide our customers the HDPE fittings on best quality. All fittings meet the highest quality requirements as stipulated in ISO9001, ISO14000:14001 guidelines and our stringent quality control system.
 
All HDPE fittings have passed the National Chemical Building Materials Test Center tests, and all performance are in line with ISO4427-3/EN12201-3 standard, as well EN1555 standards. At the same time, the fittings are also approved by ISO4427 certificate, CE certificate for EN12201.,etc

 

Packing & Shipment
SUNPLAST is a premier manufacturer of HDPE pipe fittings in China, and our products have been exporting to more than 40 countries all over the world.
 
SUNPLAST commits to provide the best quality HDPE pipe fittings to all customers in worldwide, and we look forward to becoming your reliable partner for HDPE pipe fittings.
FAQS
* Which SDR of HDPE fittings shall we use for the HDPE pipe in SDR13.6-PN12.5? Can we use the SDR17 fittings for our SDR13.6 pipe?
A: To guarantee the safety of piping system, the HDPE fittings shall be equal to or higher pressure rating than pipeline. So for HDPE pipe in SDR13.6, you shall take the fittings in SDR13.6 or SDR11. The fittings in SDR17 is not suitable for SDR13.6 pipeline.

* What kind of HDPE pipe fittings can SUNPLAST provide?
A: SUNPLAST is a integrated manufacturer & provider of HDPE fittings in China. We currently can provide three kind of fittings:
HDPE butt fusion fittings: available in a diameter ranging from 50mm to 800mm in SDR17 & SDR11
HDPE electrofusion fittings: available in sizes of 20mm to 630mm in SDR11 & SDR17
HDPE compression fittings: for small diameter 20mm to 110mm in PN16

* Can SUNPLAST provide HDPE fittings in PE80 material?
A: Yes, PE80 fittings are also possible to us.

* Can HDPE fittings made by PE100 material weld with pipes in PE80?
A: yes, they can be welded together. But, to achieve the best welding results, we recommend to weld PE80 pipes with PE80 fittings.

* Is HDPE end cap & HDPE pipe end the same thing?
A: yes, they are referring to the same products.

* Can HDPE fittings connect to PVC pipe? Or can HDPE fittings connect to PPR pipe?
A: For thermal plastic fittings, they can be connect to the pipes with same material grade only. So, for HDPE fittings, they can be connected to HDPE pipe only, but can't connect to PVC pipe or PPR pipe.

* How can we connect HDPE pipes to PVC pipes?
A: Since HDPE pipe & PVC pipe are made of different material grade, they are unable to connect together by "heat-fusion".

The possible way to connect them together is by flanged connection. To use HDPE flange adaptor & HDPE backup flanges to make it possible to connect to PVC flanges.

* Is SUNPLAST HDPE fittings UV resistant?
A: Yes, HDPE fittings are UV resistant and UV stable and will not structurally degrade from UV light. After a lengthy period of direct UV light contact, the external surface of the fittings change visually to a slightly waxy look, but this does not affect the performance and is removed by a rotary pipe scraper prior to electrofusion welding.

* What's the warranty can SUNPLAST provide?
A: All our HDPE fittings are made of virgin PE100 material, and are designed for 50 years lifetime. SUNPLAST will provide a warranty time in quality of 10 years for regular use.


Contact Us
If you have any requirements on HDPE fittings, or any question on our fittings, please contact us freely. SUNPLAST has well trained staff who are available to address your needs and provide technical support to all sectors when needed.