HDPE Flange Adapter Installation

• Customization: Available
• After-sales Service: 1 Years
• Warranty: 15 Yeas Quality Guarantee
• Model NO.: 50-1200mm
• Connection: Welding
• Transport Package: PP Bags and Cartons
• Specification: 50-1200
• Trademark: SUNPLAST OR OEM
• Origin: China
• HS Code: 3917400000
• Production Capacity: 5*40hc Container Per Month

Product Description

HDPE Flange Adapter, also called HDPE stub flange or HDPE stub end, is a cost effective, easy to assemble, mechanical joint intended to connect HDPE pipe to any flanged piping components (such as valves, pumps..etc) without the need for costly fusion equipment.
 
When joining to metal or to certain other piping materials, or if a HDPE pipe section capable of disassembly is required, HDPE flange adaptor or HDPE stub flange are available. These items are designed so that one end matches the HDPE pipe for a butt fusion connection, the opposite end contains a stub that provides structural support. By utilizing the addition of a steel backup ring, it permits bolting to a similar flanged end connection to another pipe, of various possible materials.
 
HDPE flange adaptor shall be assembled together with steel backup rings (G.I. backing rings). Steel bolts/nuts & rubber gaskets will be also requested.
 
SUNPLAST HDPE flange adaptor fittings can be supplied in diameters ranging from 50mm to 1200mm in SDR11 & SDR17. The Fittings in SDR 11 are rated to PN16 for water and PN10 for gas, while SDR 17 fittings are rated to PN10 for water and PN6 for gas.
 
SUNPLAST HDPE stub flanges are injection molded type, fabricated by 100% PE100 material, can fully conform to ISO4427-3,EN12201-3, AS/NZS 4129, EN1555, EN ISO15494 standard.
 
SUNPLAST keeps mass stock in demand for regular sizes, and customers' urgent demand & prompt shipment request can be satisfied.
 
More brief details as below:

Product	HDPE butt fusion flange adaptor, flange adaptor for hdpe pipe,hdpe flange fittings,hdpe flange adapter,hdpe flange,hdpe pipe flange connections ,hdpe pipe flange,hdpe adaptor,hdpe flange adapter with backup ring,hdpe flange connection,poly flange adapter,hdpe flange fittings, HDPE stub flange, HDPE stub ends, HDPE flange ends,HDPE flange spigot
Specification	DN50~DN1200mm
SDR/pressure ratings	DN50~DN630mm in SDR11 & SDR17 DN710~DN1200mm in SDR17
Material	Virgin PE100 material
Manufacturing Process	Injection molded
Color	Regular stock in black, blue/yellow available if quantity is big
Manufacturing Standard	ISO4427-3,EN12201-3, AS/NZS 4129, EN1555, EN ISO15494
Samples available	Yes, samples are available, but charged.
Packing method	DN50~DN280mm in cartons, DN315~DN1200mm be wrapped by PP bags
MOQ	Negotiable
Customized Logo available (OEM Service)	For small quantity of order, customer logo can be marked on the fittings by laser marking or sticker. For big quantity of order, customer logo can be embossed on the fittings.
Production lead time	Mass stock available for regular sizes About 10 days for a 20ft container, 20 days for a 40ft container
Warranty time	10 years for normal use
Payment term	T/T, L/C, DP, Western Union, or negotiable
FOB loading port	Ningbo/Shanghai China
Place of origin	Ningbo, China

 

Product Specifications
HDPE flange adaptor (Butt Fusion): available from DN50mm ~DN1200mm
Pressure: SDR11-PN16 & SDR17-PN10
Material: 100% virgin PE100 material
Color: black color or blue color.

ΦD	ΦD1	L	A	B	SDR17	SDR11
50	87	81	70	10	×	√
63	102	81	70	10	×	√
75	121	82	71	10	×	√
90	138	85	72	13	√	√
110	153	86	72	14	√	√
125	158	105	87	18	√	√
140	188	105	85	20	√	√
160	207	123	102	21	√	√
180	212	140	115	25	√	√
200	266	150	123	27	√	√
225	265	140	115	25	√	√
250	317	151	119	32	√	√
280	320	173	137	36	√	√
315	370	173	136	37	√	√
355	425	186	153	33	√	√
400	476	197	160	37	√	√
450	526	211	170	41	√	√
500	575	222	173	49	√	√
560	630	225	174	51	√	√
630	690	241	186	55	√	√
710	785	220	160	60	√	×
800	875	220	160	60	√	×
900	1005	225	170	55	√	×
1000	1110	220	160	60	√	×
1200	1300	300	225	75	√	×

(Noted: the technical data is just for reference, some data may change, if you need exact data, then please contact us directly)


HDPE Fittings SUNPLAST Can Offer
SUNPLAST is a professional manufacturer of HDPE fittings over 20 years in China, and here in SUNPLAST, all customers can find the best solution of fittings for their pipeline systems.

SUNPLAST HDPE butt fusion fittings can be supplied in a diameter ranging from dn50 to dn800mm in both SDR11 & SDR17, with regular types: HDPE end caps, HDPE reducer, HDPE 90 degree elbow, HDPE 45 degree elbow, HDPE 22.5 degree elbow, HDPE equal tee, HDPE reducing tee, HDPE flange adaptor, G.I. backing rings.,etc



Advantages Of HDPE fittings
The reason why HDPE pipe has become the most common solution for water plumbing, a reliable HDPE fittings play a important role, as there are many advantages as below:
* The HDPE fittings, including HDPE butt fusion fittings & HDPE electrofusion fittings, are thermal plastic fittings. The pipeline & fittings can be welded together in a heat-fusion technology by using a special welding machine, which creates a fusion joint that is leak-free and as strong as the pipe.
* Can provide variety of choice. The HDPE fittings include different type of fittings for pipeline, such as HDPE butt fusion fittings, HDPE electrofusion fittings, HDPE compression fittings, Mechanical fittings..etc. People can take the best choice based on their budget, construction environment.
* Safety of potable water: HDPE fittings are made of PE100 material, which is hygienic and suitable for portable water transportation.
* Resistance to corrosion, tuberculation, deposits: HDPE fittings are free to corrosive mediums.
* Freeze-break resistance: HDPE fittings can support working environment at extreme low temperature, no break.
* 50 years' lifetime design: HDPE fittings are designed for 50 years use for regular use.
* Recyclable, eco-friendly material: HDPE material is recyclable, and friendly to economic.
 
 
Technical Parameter
The HDPE butt fusion fittings are manufactured into ISO4427-3 standard, and all our HDPE fittings are tested as per the standard, with technical parameter as below:

Characteristic	Requirement	Test parameters	Test method
Melt mass-flow rate (MFR)	Change of MFR by processing ± 20 %	Load=5KGS Test temperature=190ºC Test period=10min.	ISO 1133:2005
Oxidation induction time	≥ 20 min	Test temperature=210ºC Test Piece=3	ISO 11357-6
Hydrostatic strength at 20 °C	No failure of any test piece during test period	Test temperature=20ºC Test period=100 hours. Circumferential(hoop) stress=12.4Mpa	ISO 1167
Hydrostatic strength at 80 °C	No failure of any test piece during test period	Test temperature=80ºC Test period=165 hours. Circumferential(hoop) stress=5.4Mpa	ISO 1167
Tensile strength for butt fusion fittings and spigotted fittings	Test to failure: Ductile - Pass Brittle - Fail	Test temperature=23ºC	ISO 13953

Raw Material
Raw material with excellent performance is the most import element to manufacture the topping quality fittings. To guarantee the superior quality of our HDPE fittings, SUNPLAST only adopts TOP QUALITY PE100 material from worldwide reputed factories that are approved by PE100+ association.The PE100 materials we regular use are: HE3490-LS from Borealis, P6006 from Sabic & YGH041T from Sinopec.
Those PE100 materials are certified as the top raw material by the professional in this vocation. The preferable performance of those materials and their stability establish the high quality station of SUNPLAST HDPE fittings products at all the while.


Manufacturing Facilities
SUNPLAST is a ISO9001 certificated manufacturing factory. As a premier manufacturer of HDPE fittings, the factory has introduced advanced production injection machines and test equipment. All product strictly in compliance with national standards and international standards.

Till now, there is over 10 sets of injection machines in SUNPLAST workshop, available to manufacture HDPE fittings till 800mm, and annual production capacity reaches 5,000 tons.


Quality Certificate
SUNPLAST always sticks to the managing guideline of "manufacturing excellence", and commits to provide our customers the HDPE fittings on best quality. All fittings meet the highest quality requirements as stipulated in ISO9001, ISO14000:14001 guidelines and our stringent quality control system.
 
All HDPE fittings have passed the National Chemical Building Materials Test Center tests, and all performance are in line with ISO4427-3/EN12201-3 standard, as well EN1555 standards. At the same time, the fittings are also approved by ISO4427 certificate, CE certificate for EN12201.,etc

Packing & Shipment
SUNPLAST is a premier manufacturer of HDPE pipe fittings in China, and our products have been exporting to more than 40 countries all over the world.
 
SUNPLAST commits to provide the best quality HDPE pipe fittings to all customers in worldwide, and we look forward to becoming your reliable partner for HDPE pipe fittings.


FAQS
* Which SDR of HDPE fittings shall we use for the HDPE pipe in SDR13.6-PN12.5? Can we use the SDR17 fittings for our SDR13.6 pipe?
A: To guarantee the safety of piping system, the HDPE fittings shall be equal to or higher pressure rating than pipeline. So for HDPE pipe in SDR13.6, you shall take the fittings in SDR13.6 or SDR11. The fittings in SDR17 is not suitable for SDR13.6 pipeline.

* What kind of HDPE pipe fittings can SUNPLAST provide?
A: SUNPLAST is a integrated manufacturer & provider of HDPE fittings in China. We currently can provide three kind of fittings:
HDPE butt fusion fittings: available in a diameter ranging from 50mm to 800mm in SDR17 & SDR11
HDPE electrofusion fittings: available in sizes of 20mm to 630mm in SDR11 & SDR17
HDPE compression fittings: for small diameter 20mm to 110mm in PN16

* Can SUNPLAST provide HDPE fittings in PE80 material?
A: Yes, PE80 fittings are also possible to us.

* Can HDPE fittings made by PE100 material weld with pipes in PE80?
A: yes, they can be welded together. But, to achieve the best welding results, we recommend to weld PE80 pipes with PE80 fittings.

* Is HDPE end cap & HDPE pipe end the same thing?
A: yes, they are referring to the same products.

* Can HDPE fittings connect to PVC pipe? Or can HDPE fittings connect to PPR pipe?
A: For thermal plastic fittings, they can be connect to the pipes with same material grade only. So, for HDPE fittings, they can be connected to HDPE pipe only, but can't connect to PVC pipe or PPR pipe.

* How can we connect HDPE pipes to PVC pipes?
A: Since HDPE pipe & PVC pipe are made of different material grade, they are unable to connect together by "heat-fusion".

The possible way to connect them together is by flanged connection. To use HDPE flange adaptor & HDPE backup flanges to make it possible to connect to PVC flanges.

* Is SUNPLAST HDPE fittings UV resistant?
A: Yes, HDPE fittings are UV resistant and UV stable and will not structurally degrade from UV light. After a lengthy period of direct UV light contact, the external surface of the fittings change visually to a slightly waxy look, but this does not affect the performance and is removed by a rotary pipe scraper prior to electrofusion welding.

* What's the warranty can SUNPLAST provide?
A: All our HDPE fittings are made of virgin PE100 material, and are designed for 50 years lifetime. SUNPLAST will provide a warranty time in quality of 10 years for regular use.


Contact Us
If you have any requirements on HDPE fittings, or any question on our fittings, please contact us freely. SUNPLAST has well trained staff who are available to address your needs and provide technical support to all sectors when needed.